With a firm belief that sustainability is a shared industry responsibility, Breasley is tackling the environmental challenges with measurable action, with the mattress, pillow and topper manufacturer integrating responsible practices into all aspects of its operations.
By signing up for the National Bed Federation’s Pledge for Our Planet, Breasley has aligned itself with industry best practices, reinforcing its commitment to eco-friendly production.
‘The support and guidelines provided through the NBF really help us focus on the key target areas,’ says Sarah Khan, Breasley head of sustainability and supply chain (pictured).
‘From there, we unite all internal departments to drive our sustainability objectives forward.’
The company is dedicated to minimising waste, ensuring materials are recycled and repurposed efficiently. A pivotal shift came in 2020 under new management, when the company set out to identify new ways to reintegrate excess foam back into production.
Foam recycling: using a crumbing machine, Breasley developed the UNO Lite and UNO Lite Plus pillow ranges, delivering comfort at an affordable price while also cutting waste.
Repurposing offcuts: core and support foam scraps are sent to foam manufacturers, where they are reprocessed into new foam blocks used in mattress support layers, seating and insulation across multiple industries. Beyond foam, Breasley ensures all packaging contains at least 30% recycled content, while surplus cardboard is sent to recycling facilities. ‘We continually assess what we are using and how, so we can become better at reducing excess across all areas of the business,’ says Khan.
Data-driven sustainability: effective sustainability isn’t just about action, it’s about tracking impact. Breasley uses data management to measure emissions and evaluate its carbon footprint, enabling its teams to implement smarter, more eco-friendly manufacturing, purchasing and forecasting strategies.
Breasley’s suppliers also play a critical role in delivering high-quality, sustainable products. The company prioritises: OEKO-TEX Standard 100-certified fabricsfor safety and sustainability; CertiPUREU-certified foams, meeting standards for emissions, durability and responsible production. and non-toxic hot-melt adhesive, which require less energy to apply. Breasley also encourages consumer awareness: although operating as a B2B manufacturer, it is committed to influencing the entire product lifecycle. Recent initiatives include placing flyers inside UNO and Salus packaging, guiding consumers to the Register of Approved Mattress Recyclers in an effort to reduce landfill waste by promoting responsible mattress disposal.
By embedding sustainability across every level of its operations, Breasley is proving that eco-conscious manufacturing isn’t just possible: it is the future of the bedding industry.
