As part of its ongoing commitment to sustainability, Jay-Be has made significant strides in reducing its carbon footprint while maintaining product quality. In 2022, the company set a goal to redesign its Folding Bed range to enhance efficiency and product performance, and ensure every component is fully recyclable at the end of its life.
It began by re-evaluating the materials in the Classic Folding Bed range. At the time, 99% of beds sold by Jay-Be featured steel frames powder-coated in-house: a process that was both energy and labour intensive. In the new Modern Folding Bed Collection, zinc-coated steel frames are used, which reduces production time and energy consumption while enhancing durability. As a result, the product lifespan has been extended.
As a Zero-to-Landfill manufacturer, Jay-Be also improved the bed base material by replacing PVC-coated polyester with a specially developed, high-density 100% polyester. This upgrade made the collection fully recyclable, significantly lowering the product’s overall carbon footprint while also reducing energy and chemical inputs during raw material production.
Mattress sustainability was another key focus. All Jay-Be mattresses feature e-Fibre primary comfort layers instead of foam, made from a minimum of 70% recycled plastic bottles (PET). The combination of e-Fibre and mattress fabrics makes them more fire-retardant, eliminating the need for additional FR treatments in most specifications. Where this is required, a natural salt-based treatment is used, ensuring high standards for comfort, health and sustainability are maintained.
Durable, recyclable plastic components were another priority. Following extensive research, all hard plastic parts such as castors, clips and brackets are now made with at least 70% recycled polypropylene or nylon. Jay-Be established an internal waste stream for these materials and provides clear recycling guidance.
Efficiency improvements played a crucial role in the redesign. The new collection has reduced production time by 20% and minimised energy consumption. The click-and-connect frame design has replaced traditional single-unit frames, making it possible to replace individual components rather than the entire bed. This innovation has helped reduce waste and lower the emissions associated with production, transport and disposal.
To support transparency and customer engagement, Jay-Be introduced Product Passports which can be accessed via QR codes on its products: providing access to product specifications, sustainability credentials and recycling guidance. Through thoughtful design and responsible material choices, Jay-Be continues to lower its carbon footprint, extend product life and advance the circular economy, helping to shape a more sustainable future within the bed industry.
