Conflict-driven raw material price increases mean other solutions are being sought
‘Rising foam prices are an unavoidable reality for furniture and bedding manufacturers across the UK and Europe. Ongoing disruption to global supply chains continues to
place pressure on polyurethane foam supply, with little sign of short-term relief,’ says MikeCrowshaw, Peak Converters md.
In May, EUROPUR, the European association of flexible PU foam block manufacturers, described current conditions as ‘the most severe supply chain crisis in the industry’s modern history’, and cautioned that even if the Strait of Hormuz was immediately reopened, wider logistical disruption means the market is unlikely to return to normal before the end of the year.‘
Many businesses have already implemented significant price increases to offset rising costs. At Peak Converters, however, the focus has been on drawing on more than 50 years of experience and a vast raw material portfolio to help customers manage inflationary pressures through practical alternatives. Material selection and application present genuine opportunities for cost optimisation without compromising on performance.
‘Once viewed as a secondary option to PU foam, modern polyester fibre fillings have evolved considerably and are now widely recognised as a high-performance alternative for upholstery, bringing a host of benefits and making them a smart choice for manufacturers and consumers alike: fibre offers a soft, plush feel perfect for creating
that sought-after “sink-in” sensation. However, it’s not just about softness: fibre also provides excellent support and rebound, ensuring furniture holds its shape and comfort over time.’ Unlike PU foam, fibre has natural breathability, allowing better air circulation and contributing to a cooler, more comfortable sitting experience.
‘Fibre fillings also have natural flame resistance. This means there’s no need for additional flame-retardant chemicals, making them a safer, more environmentally conscious option, and for those with sensitivities or allergies, fibre is naturally hypoallergenic, making it a good option for homes as well as hospitality spaces.
Beyond comfort and performance, fibre fillings are also a step forward in sustainable living. At the end of their lifecycle, these fibres are completely recyclable.
‘Exploring alternative materials is no longer simply a contingency plan. As manufacturers are increasingly reassessing material options, fibre presents for many a compelling combination of performance, availability and value,’ says Crowshaw.


